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Raw Offal Modified Atmosphere Packaging

Raw Offal

Food items: Liver, Kidney, Heart, Sweet breads, Tongue, Tripe, Ox tail, Neck, Giblets, Foie gras, Feet or trotters, other items

Recommended gas mixtures

80% O2
20% CO2
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The gases and mixtures listed above are for general guidance. To identify the optimum gas for your product and process, we recommend you undertake a product trial, with the help of an Air Products MAP gas specialist. If you would like a specialist to contact you to discuss this more click here.

Storage temperature
Legal maximum*: 8° C
Recommended: -1° C to + 2° C

Principle spoilage organisms and mechanics
Pseudomonas species (in air), Brochothrix species, Lactic acid bacteria, Micrococci, Enterobacteriaceae, yeasts and moulds.

Food poisoning hazards include
Clostridium species, Salmonella species, Staphylococcus aureus, Listeria monocytogenes, E.coli and E.coli 0175.

Typical MAP machines
Retail
TFFS – Thermoform-fill-seal
PTLF – Preformed tray and lidding film
TWTFFS – Three web thermoform-fill-seal
Vacuum skin pack
Bulk

VC – Vacuum chamber
ST – Snorkel-type

Typical types of package
Retail: Tray and lidding film, Three web pack

Examples of typical MAP materials
PVC/PE
APET/PE
HDPE
EPS/EVOH/PE

Lidding film:
PET/PE-EVOH-PE
OPA/PE-EVOH-PE
OPP/PE-EVOH-PE


Raw OffalThe two principal spoilage mechanisms affecting the shelf-life of raw offal are microbial growth and oxidation of the red pigment to its brown oxidised form. For this reason, high concentrations of O2 are necessary for the MAP of raw offal in order to maintain the desirable red colour for a longer period.

Aerobic spoilage bacteria, such as Pseudomonas species, which are normally predominant on raw offal are inhibited by CO2. Consequently, to create the dual effect of red colour stability and microbial inhibition, a gas mixture containing 20% CO2 and 80% O2 is recommended for extending the chilled shelf-life of raw offal from 2-6 days to 4-8 days. A gas/product ratio of 2:1 is recommended.

Many types of raw offal particularly liver, kidney, brain, foie gras, giblets and sweetbreads, tend to suffer from excessive drip, especially in the presence of CO2, and thus only a maximum of 20% CO2 should be used. The potential problem of excessive drip can be controlled by using the retail three-web pack.

The maintenance of recommended chilled temperatures and good hygiene and handling throughout the butchery, MAP, distribution and retail chain is also of vital importance in ensuring the safety and extended shelf-life of raw offal products. Raw offal provides an ideal medium for the growth of a wide range of spoilage and food poisoning micro-organisms. It should be noted that raw offal products are subsequently cooked before consumption and thorough heating is sufficient to kill the vegetative cells of food poisoning bacteria. Consequently, the risk of food poisoning is greatly minimised by proper cooking.


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* The Food Safety (Temperature Control) regulations 1995 states that the maximum Storage temperature for chilled perishable foods is 8C. There will be flexibility to vary this when scientifically justified. For legal temperature storage requirements, please contact the Campden and Chorleywood Food Research Association.